How To Identify and Address VRLA Battery Failures Early

How To Identify and Address VRLA Battery Failures Early

Imagine you’re all set for a critical presentation, your uninterruptible power supply (UPS) is primed, and just as you hit the power button, disaster strikes. The culprit? A failing VRLA battery. Avoiding such nerve-wracking moments begins with understanding the signs of trouble and knowing how to address them effectively. 

Let’s dive into the essentials of keeping your VRLA (Valve Regulated Lead Acid) battery in top-notch condition with Right Power Technology.

What is a VRLA Battery?

Before we delve into failures, let’s briefly understand the star of the show. A VRLA battery is a sealed lead-acid battery where the electrolyte is immobilised, either in a gel form or absorbed in a glass mat (AGM). They’re widely used in UPS systems, telecommunications, and renewable energy setups because they’re maintenance-free and leak-proof. But don’t let the “maintenance-free” tag fool you — a little care goes a long way.

VRLA batteries available online in Malaysia, tailored to your specific needs.

Signs Your VRLA Battery is Failing

1. Decreased Backup Time

Notice your UPS or device running out of juice much sooner than it used to? This is one of the first indicators of a failing VRLA battery. Over time, capacity loss due to sulphation or ageing can reduce the battery’s performance.

2. Bulging or Deformation

A swollen battery isn’t just an eyesore, it’s a sign of internal damage. This often happens due to overcharging or overheating, causing pressure build-up inside the sealed battery.

3. Increased Internal Resistance

Internal resistance naturally increases with age, reducing the battery’s ability to hold a charge. If your battery takes forever to recharge, it’s probably waving a red flag.

4. Corrosion Around Terminals

Corrosion might appear harmless at first, but it’s a silent killer. It can interfere with electrical connections, causing intermittent failures.

5. Unusual Smells

If you detect a rotten egg-like odour, your battery might be leaking hydrogen sulphide — a sure sign of failure and a potential safety hazard.

Why Do VRLA Batteries Fail?

Knowing why failures occur can help you prevent them. Here are some common culprits:

1. Overcharging

Consistently charging the battery beyond its capacity generates excessive heat, causing damage to internal components. It’s like filling a glass of water until it spills — messy and wasteful!

2. Deep Discharging

Repeatedly draining the battery to zero shortens its lifespan. Think of it as running a marathon without proper training; you’ll burn out fast.

3. High Operating Temperatures

Heat is the arch-nemesis of VRLA battery. Prolonged exposure to high temperatures accelerates ageing, much like leaving chocolate in the sun (nobody wants that!).

4. Poor Maintenance Practices

While VRLA battery are low-maintenance, ignoring them entirely is a recipe for disaster. Regular inspections and cleaning are non-negotiable.

5. Manufacturing Defects

Occasionally, the fault lies in the manufacturing process. However, reputable suppliers, such as those offering VRLA batteries available online in Malaysia, minimise this risk.

How to Address VRLA Battery Failures Early

1. Conduct Regular Inspections

Set a schedule to inspect your VRLA battery every 3 to 6 months. Look for visible signs like bulging, leaks, or corrosion. Use a multimeter to check voltage levels.

Pro Tip: Keep a log of each inspection. Over time, this helps you spot trends and act before minor issues escalate.

2. Maintain Optimal Temperature

Ensure the operating environment is cool and well-ventilated. Ideal temperatures range between 20°C and 25°C. If you’re in a tropical climate like Malaysia, consider investing in air-conditioned enclosures for your batteries.

3. Use the Right Charger

Not all chargers are created equal. Overcharging is a major cause of failure, so invest in a charger with built-in voltage regulation. Trust us; your battery will thank you.

4. Clean the Terminals

A simple act of cleaning can work wonders. Use a mixture of baking soda and water to scrub away corrosion. Be sure to wear gloves — we’re cleaning a battery, not baking a cake!

5. Replace Batteries in Sets

If your application uses multiple VRLA battery, replace them all at once. Mixing old and new batteries creates an imbalance, reducing overall efficiency.

6. Monitor Performance with Technology

Smart battery monitoring systems can provide real-time data on voltage, temperature, and health. Think of it as a Fitbit for your VRLA battery.

7. Follow Manufacturer Guidelines

Every VRLA battery comes with a manual. It might not be bedtime reading, but following these guidelines ensures your battery operates as intended.

The Importance of Early Detection

Catching a failing VRLA battery early can save you from more significant issues down the line. A failing battery can compromise the functionality of critical systems, especially in applications like data centres, medical equipment, or industrial operations. By staying vigilant and addressing issues promptly, you’re not just extending your battery’s lifespan but also ensuring smooth operations in your daily life or business.

Real-Life Example

Take Ravi, a small business owner in Kuala Lumpur. His VRLA battery failed mid-workday, causing a power outage that disrupted operations. After the fiasco, Ravi implemented regular inspections and installed a temperature-controlled battery enclosure. Since then, he’s had zero unexpected failures. Lesson learnt: prevention is better than a stressful, sweaty panic.

Extending the Lifespan of Your VRLA Battery

While addressing failures is crucial, prevention is even better. Here’s how to keep your VRLA battery going strong:

  • Charge Smart: Always use chargers recommended by the manufacturer.
  • Store Wisely: If unused, store batteries in a cool, dry place and recharge them every six months.
  • Avoid Overloading: Don’t connect more devices than your battery can handle.
  • Educate Your Team: Make sure everyone handling the battery knows the dos and don’ts.
  • Invest in Quality: Purchase your VRLA batteries from trusted suppliers. In Malaysia, options available online from reputable sources ensure you’re getting a reliable product.

Additionally, consider seeking professional support for installation and maintenance. Companies like Right Power Technology Sdn Bhd offer comprehensive services, ensuring your VRLA batteries are always in peak condition.

Environmental Responsibility

It’s worth mentioning that VRLA batteries are recyclable. When replacing your old battery, ensure it’s disposed of responsibly. Many suppliers, including Right Power Technology Sdn Bhd, offer recycling programmes. Doing so helps reduce environmental impact and supports sustainable practices.

Conclusion

Identifying and addressing VRLA battery failures early can save you time, money, and stress. By staying alert to warning signs, maintaining optimal conditions, and adopting proactive practices, you can significantly extend the lifespan of your battery.

If you’re looking for reliable VRLA batteries available online in Malaysia or professional services to help manage them, look no further than Right Power Technology Sdn Bhd. Their expertise and quality products ensure your power needs are always met with excellence.

Don’t wait for a power failure to make a change. Start caring for your VRLA battery today and keep the lights on, literally and figuratively!

Find more about Maintenance Tips for VRLA Battery Longevity